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Internal / Micro Шлифовальный шпиндель

Internal Шлифовальный шпиндель
80MD120Y1.5

Ultra-высокоскоростной internal and micro grinding spindle with P2 ceramic hybrid bearings (Si3N4). 120,000 r/min, 1.5 kW, runout 0.0005mm for micro-bore and miniature component grinding.

1.5 kW
Мощность Rating
120,000 rpm
Max Speed
0.0005 mm
Биение Accuracy
P2 Si₃N₄
Керамические гибридные подшипники
80MD120Y1.5 Internal/Micro Шлифовальный шпиндель
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80MD120Y1.5 Internal/Micro Шлифовальный шпиндель

The 80MD120Y1.5 is an ultra-высокоскоростной internal and micro grinding spindle engineered for the most demanding precision grinding applications involving very small bores, miniature components, and micro-имеет. Operating at an extraordinary 120,000 r/min with 1.5 kW of power from an ultra-high-frequency motor, this spindle достигает the wheel surface speeds required for effective grinding with micro-diameter mounted points and grinding quills up to 6mm.

P2-grade ceramic hybrid angular contact шарикоподшипники with silicon nitride (Si3N4) balls -- the highest precision bearing class available -- ensure исключительная точность вращения with runout of just 0.5 micron at the носик шпинделя. The ceramic hybrid construction обеспечивает superior thermal stability, reduced friction, and extended bearing life at extreme speeds compared to all-steel bearings. A dedicated oil-air cooling circuit manages the thermal environment within the compact 80mm корпус. Weighing only 8 kg, the 80MD120Y1.5 интегрирует into высокоточный jig grinding machines, coordinate grinding machines, CNC internal grinding machines, and specialized micro-обрабатывающий центрs. It is the definitive solution for grinding fuel injector nozzle bores, watch-making components, micro-bearing races, spinneret holes, and other applications where form accuracy is measured in fractions of a micron. Operating at ≤62 dB(A) with G0.2 balancing grade, this spindle sets the standard for ultra-precision micro-grinding.

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Технические характеристики

Detailed Параметры

Speed (r/min)120000
Мощность (kW)1.5
Крутящий момент (Nm)0.12
Тип двигателяUltra-High-Frequency Asynchronous Motor
Тип подшипникаP2 Ceramic Hybrid Радиально-упорные шарикоподшипники (Si₃N₄ balls)
Bearing ArrangementTandem (DT) with calibrated spring preload
Биение Accuracy≤ 0.0005mm (0.5 micron) at носик шпинделя
Охлаждение MethodOil-air cooling (bearings + motor jacket)
СмазкаOil-air micro-lubrication (высокоточный metering)
Housing Diameter80mm
Housing MaterialAlloy Steel (42CrMo4)
Spindle Масса~8 kg
Max Grinding Quill6mm
Collet InterfacePrecision collet system (1mm - 8mm shank range)
Уровень шума≤ 62 dB(A) at max speed
Balancing GradeG0.2 per ISO 1940-1
Класс защитыIP54
Интеграция датчиковВстроенный датчик температуры (PT100) + вибромониторинг
Mounting OrientationHorizontal
Operating EnvironmentClimate-controlled (20 ± 2°C recommended)
ApplicationInternal bore grinding / micro grinding / miniature components

Доступные опции и конфигурации

  • P2 hybrid ceramic bearings with special класс зазора
  • High-pressure масляно-воздушная смазка system
  • Custom grinding quill diameters (3mm, 4mm, 5mm, 6mm)
  • Встроенный acoustic emission sensor for gap control
  • Spindle frequency converter package
  • Повышенная защита IP65 for wet grinding
Ключевые особенности

Ultra-Precision for Micro-Grinding

The 80MD120Y1.5 имеет P2 ceramic hybrid bearings and 120,000 rpm capability for the most demanding micro-grinding applications.

120,000 rpm Максимальная скорость

Extreme rotational speeds for micro-diameter grinding wheels and mounted points.

P2 Керамические гибридные подшипники (Si₃N₄)

Highest precision bearing class with silicon nitride balls обеспечивает exceptional 0.5 micron runout accuracy.

Ultra-High-Frequency Motor

Specialized motor design for smooth, vibration-free operation at 120,000 rpm.

Масляно-воздушная Охлаждение System

Comprehensive thermal management for ultra-высокоскоростной continuous operation.

80mm Compact Housing

Minimal diameter for access to very small bores and confined spaces.

0.5 Micron Биение

Class-ходing rotational accuracy for the most demanding micro-grinding applications.

лёгкиеweight 8 kg Design

Minimal mass for precision machine axis movements and fine positioning.

≤62 dB(A) Ultra-Quiet Operation

Exceptionally low noise levels ideal for laboratory and precision workshop environments.

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